King Forging provides one-stop manufacturing services from process design, mold development, and precision cold/hot forging to CNC machining, surface treatment, and assembly inspection. We specialize in copper, brass, and aluminum alloy forgings, with a maximum forging capacity of 1,000 tons, and use Simufact flow simulation and 3D coordinate measurement to ensure the precision and quality of every product.
One-Stop Vertically Integrated Manufacturing
From Raw Material to Shipment, Fully Managed In-House
King Forging maintains a complete vertically integrated process - from process design and mold development to precision cold/hot forging, CNC machining, surface treatment, and assembly inspection.
This fully self-managed, end-to-end approach shortens delivery times, ensures more stable quality, and reduces the burden of supply chain management for our clients.
One-Stop Process Overview
Manufacturing Process
01
Raw Material
02
Cutting
03
Heating
04
Forging
05
Trimming / Deburring
06
Shot Blasting・Pickling
07
CNC / Special-Purpose Machining
08
Cleaning
09
Assembly
10
Testing・Inspection
11
Packaging
12
Warehousing
13
Shipping
King Forging maintains a complete vertically integrated process, managing everything from raw material to shipment in-house to ensure consistent delivery and quality.
Eight Core Manufacturing Capabilities
Custom Process Design
We plan the optimal process route based on customer drawings and requirements, balancing quality, cost, and delivery time.
Mold Design & Manufacturing
In-house mold design and manufacturing paired with flow simulation to shorten development cycles.
Precision Cold / Hot Forging
Both cold and hot forging processes, suitable for different materials and shapes, with high forming precision.
CNC Lathe Machining
14 CNC lathes and 6 turn-mill combination machines provide high-precision turning services.
CNC Milling
9 four-axis machining centers handle complex geometries and multi-face machining.
Special-Purpose Machining
Ball-forming machines, multi-axis drilling and tapping machines, and more improve mass-production efficiency for specific parts.
Surface Treatment (Outsourced)
Working with reliable surface treatment partners, we offer one-stop coordination for electroplating, painting, pickling, vibratory finishing, shot blasting, and other post-processing.
Assembly & Inspection
We provide finished-product assembly and full-process quality inspection, delivering ready-to-use components.
Materials We Process
King Forging specializes in precision forging of three key materials - copper, brass, and aluminum alloy - covering everything from conductive parts to structural components.
The optimal material is selected based on product requirements to ensure strength, conductivity, thermal performance, and corrosion resistance.
Copper
Copper
Exceptional electrical and thermal conductivity, with a dense structure and low resistance after forging - the top choice for high-voltage conductive parts and high-power heat-dissipation components.
Brass / Copper Alloy
Brass
Combines excellent corrosion resistance with good forgeability and superior hot-forging flow, widely used in plumbing hardware, precision gas valves, and valve fittings.
Aluminum Alloy
Aluminum
Perfectly combines high strength with light weight; after forging, impact resistance and corrosion resistance are significantly enhanced, making it especially suitable for automotive/motorcycle and high-strength structural components.
Forging Capacity & Equipment Strength
- 1,000 Tons Toggle Press (Maximum Tonnage)
- 14 Units CNC Lathes
- 9 Units 4-Axis Machining Centers
- Simufact Flow Simulation Software
Forging Equipment
- 1,000-Ton Toggle Press ×2
- 800-Ton Hydraulic Press
- 600-Ton Hydraulic Press
- 500-Ton Toggle Press
- Automatic Forging Press
- European Automatic-Feed Gas Heating Furnace
Machining Equipment
- CNC Lathes ×14
- Turn-Mill Combination Machines ×6
- 4-Axis Machining Centers ×9
- Ball-Forming Machines ×3
- Drilling & Tapping Machines, and More
Three-Stage Quality Control
King Forging has established a three-stage quality control system, monitoring quality from incoming raw materials through the process to finished-goods shipment, ensuring every batch of forgings meets customer specifications.
Inspection Equipment
- Keyence 3D Scanner
- CMM Coordinate Measuring Machines ×2
- 2D Optical Measuring Instrument
- Surface Roughness Testers ×2
- Optical Comparator
- Metal Analyzer
- Coating Thickness Gauge
- Rockwell Hardness Tester
- Conductivity Tester
- Ultrasonic Flaw Detector
- Precision Microscope